Valvecare Engineering
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Manufacturing Capabilities 
Flange  Valvecare Engineering is a 9001:2000 approved subcontract-engineering company. Our machine shops are equipped with up to date CNC Milling Machines, CNC Lathes, CNC Vertical and Horizontal Borers and comprehensive Fabrication equipment. Materials processed include nickel alloys, stainless steels, titanium, super alloys in wrought, forged/ cast iron and steel. We operate an integrated CAD/ CAM system, 3D solid modelling and design which allows our engineers take customers' information from either drawings, disc or e-mail and from it economically produce accurate and quality manufactured components.
CAPACITY LIST
Flange

TOSHIBA BMC 6B CNC Horizontal Machining Centre - 30 Tool Magazine, Twin Pallet, Tosnuk 500 MX Control. Obtainable Tolerance 0.02mm. Machine Capacity 830mm x 630mm x 630mm.

MORI SEIKI MV 45 CNC Vertical Machining Centre - 20 Tool Magazine, Sub Pallet, Fanuc 6M Control. Obtainable Tolerance 0.02mm. Machine Capacity 750mm x 430mm x 430mm.

MAZAK VT16 CNC Vertical Borer - Fanuc 6T-B Control. Obtainable Tolerance 0.01mm. Machining Capacity Dia 1800mm with 1000mm height.

BEAVER TC 20 CNC Lathe - Fanuc 10 TF Control. Obtainable Tolerance 0.01mm. Machining Capacity Dia 450mm, 690mm between centres.

MATCHMAKER ANS CNC Vertical Milling Machine - 24 Tool Magazine, 5 Axis Surface Modelling, Posidata 2800 Control. Obtainable Tolerance 0.02mm. Machine Capacity 810mm x 610mm x 450mm

BRIDGEPORT INTERACT 1 MK 2 CNC Vertical Milling Machine - Heidenhain Control, Obtainable Tolerance 0.03mm. Machine Capacity 450mm x 305mm x 460mm.

ASQUITH NCR CNC Drill - Fagor 8020 Control. Obtainable Tolerance 0.02mm. Machine Capacity 2000mm x 1200mm with a height of 1000mm

ALL THE ABOVE CNC MACHINES HAVE THEIR OWN DIRECT DNC LINK

THORN MICROSPRINT 32 Automatic Lathe - EMI-MECH 32 Control. Obtainable Tolerance 0.05mm. Machining Capacity 32mm. Air Chucking and Auto Bar Feeding.

EMI-MECH AUTOSPRINT Auto Lathe - Peg Board Control, Obtainable Tolerance 0.05mm, Machining Capacity 2" Dia Bar. Chucking and Auto Bar Feed.

SCHARMAN FB75 Horizontal Borer - Pallet turn round, 3 axis with Digital readout, Obtainable Tolerance 0.03mm, Machining Capacity 2000mm x 1500mm x 1100mm.

SKODA Centre Lathe - Swing 1.5 mtrs diameter over bed x 5 mtrs between centres

DEANSMITH & GRACE 2112 Centre Lathe with Digital Readout - Obtainable Tolerance 0.02mm, Machining Capacity Dia 730mm, 3 metres between centres.

COLCHESTER TRIUMPH 2000 Centre Lathe - Obtainable Tolerance 0.02mm, Machining Capacity Dia 340mm, 1200mm between centres.

HERBERT 9B Turret Lathe - Obtainable Tolerance 0.03mm, Capacity Dia 620mm, 1000mm between centres.

HERBERT 4 Preoptive Turret Lathe - Obtainable Tolerance 0.03mm Machine Capacity.

HERBERT 2D Turret Lathe - Obtainable Tolerance 0.02mm Machining Capacity.

CINCINATTI 315 CINEDO Vertical Mill - Obtainable Tolerance 0.05mm, Machine Capacity 60" x 12".

ARCHDALE ODI Radial Drill - Drilling and Tapping Capacity.

BUTLER SLOTTER - Obtainable Key Way Tolerance 0.02mm

JONES & SHIPMAN Surface Grinder - Obtainable Tolerance 0.005mm Capacity 18" x 7".

JONES & SHIPMAN Lumsden Grinder - Obtainable Tolerance 0.005mm Grinding Capacity.

LAPMASTER 48" - table Lapping Machine

K & B Press Brake - 50Tons x 2.5 metres.

STRAIGHTENING PRESS - 100 tons

PRESSURE TESTING - Hydraulic, gas, cryogenic or fire to 20,000 psi

MITUTOYO Coordinate Measuring Machine - Renishaw Touch Probe - Micro 900 Processor Printer, Inspection Capacity 700mm x 60mm x 450mm

Flange  In addition to the above, our other services include
  • Sheet Metalwork (MS, AL, SS);
  • Coded Welding (MIG, MAG, TIG);
  • 10 ton overhead lifting capacity;
  • Vibratory Stress Relieving;
  • Nut Torquing;
  • Non Destructive Testing;
  • Punching;
  • Painting;
  • Cad Plating;Anodising;Black anodising;
  • Hire of Pressure Test Flanges, flogging spanners, torque wrenches, Power Team hydraulic service tooling, mobile workshop containers;
  • plus off-site and on-site Machining, Assembly, and Maintenance.

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